Saturday, October 13, 2012

Professional in Lean Production, Logistic and SCM

Muhammad Faiz

Personal Particulars

Professional in Lean Production, Logistic and SCM
Date of Birth: 28-Feb-1968
Marital Status: Married with 3 children
Address: Jl. Tropika Raya B7/69 Cikarang Baru Bekasi Indonesia
HP: 0882 1111 0268

Resume Summary

Highest Position:         Senior Manager (Deputy GM)
Work Experience:       20 years
Highest Education:     MBA


Experience:
-Supply Chain Management
 Managing 4 Dept (Sales – Procurement/ PPC – Inbound Logistic – Outbound Logistic) with the following process flow:
1.      Sales gets customer order to run MRP
2.      Procurement sources the  materials (place order to vendor or in-house production)
3.      Logistic takes care inbound-outbound delivery, storage and packing using SAP WMS

-Apply Kanban system
Setting up kanban system between Production-Logistic and Logistic-Vendors.
It used kanban card, electronic kanban and SAP Kanban with web base.

-Continuous Lean Production Activity
Engagement of waste elimination in production and logistic system since 2003 to 2012
using 5S, Line balancing, Kaizen, Kanban application.
                                                                                                                                    
Achievement:
-Kanban System Project and Application
-SAP WMS System and Manual Application
-SCM for “After Service Part” Application
-High Rack Warehouse Project and Application


Specialties

Lean Production System/ Kanban Operation
Supply Chain Management
SAP WMS/ MM Operation
5S Theory and Application

Experience History:

Project Analyst
At IMPAC Consultant
 “Improved Management Profitability and Control”
  A global leader in productivity improvement
  March 2013 - Present
  -Analysis the process flow for finding the bottleneck in an organization
  -Recommend the solution to eliminate the waste in its management and production site.
  -Implementer of improvement in production and management site

-Lecturer
At a private campus
October 2012 – Present
 
-Business Owner
At Small Scale Industry
October 2012 – April 2013 (7 months)

Supply Chain Division Senior Manager (Deputy GM)
At PT Indonesia Epson Industry
April 2011 - September 2012 (1 year 6 months)
-Managing Supply Chain Operation
-Managing Logistic for Inbound, Storage, Packing and Outbound
-Managing 4 Managers with 100 employees

Logistic Manager
At PT Indonesia Epson Industry
May 2005 - March 2011 (5 years 11 months)
-5S project application throughout the factory
-Manage the inventory stock for 4,000 parts with SAP System
-Establish Kanban System (JIT)
-Managing Inbound, Storage with pull system delivery
-Managing several supervisors with 500 employees
-Managing Maintenance system of logistic tools/ machines
 Such as: Forklift, AGV and Electric Hand Pallet



Production Engineering Senior Supervisor
At PT Indonesia Epson Industry
May 2003 - April 2005 (2 years)
Responsibilities for
-Line balancing activity
-Productivity-up activity
-Manpower Simulation for production
-Setup Production Training Centre
-Setup Operator Recruitment Selection System

In-House Procurement Sr. Supervisor
At PT Indonesia Epson Industry
May 2001 - April 2003 (2 years)
-Coordinate in-House production schedule
-Simulate all the parts status using Microsoft Excel.
-Establish the Days of Supply (DOS) system for overseas parts.
-Establish stock reduction for imports parts from 35 days to 16 days


PCB Parts Control Sr. Supervisor
At PT Indonesia Epson Industry
April 1999 - May 2001 (2 years 2 months)
-Outsourcing PCB electronics parts from local and imports.
-Localizing and outsourcing the new parts for the new model
-Order electronics parts for in-house production and sales the parts to subcontractors
-To control the inventory of thousands of all electronics parts

PPC-Purchasing Supervisor
At PT Indonesia Epson Industry
March 1997 - April 1999 (2 years 2 months)
-Simulate parts which is shifted from overseas to local vendors
-To manage the parts stock level in warehouse by JIT system

PPC Supervisor
At PT. Sunwood Timber Industry
September 1996 - March 1997 (6 months)
Manage Production schedule of Furniture product


Prod Control Supervisor
At PT. Japan Servo Batam
October 1993 - May 1996 (2 years 8 months)
1. Managing Logistic and Export-Import
2. Supervise Production plan



Publications
Reducing Cost through Reducing the Lead Time
Internal company issued on August 1, 2012
Authors: Muhammad Faiz
It is about: How the Lead Time can increase staff productivity in Logistic and Supply Chain Management. It will reduce operation cost and gain more profit

Projects
Kanban System
May 2005 to April 2007
Leader: Muhammad Faiz
It is a real implementation of Pull System in Production operation which is driven by the demand. When parts needed on the assembly line, in the quantity needed, at the time they needed.

High Racking
April 2011 to March 2012
Leader: Muhammad Faiz
It is about how to extend the warehouse space from horizontal to vertical

Bin Address WMS System
April 2012 to July 2012
Leader: Muhammad Faiz
It is a duplication of SAP WMS system which addresses to eliminate Missing Parts. It is a substitution method for managing warehouse which do not have SAP System.

Education
Institut Teknologi Bandung (ITB)
S2, MBA, 2007 – 2009

Institut Teknologi Sepuluh November

S1, Electrical Engineering, 1987 – 1993

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